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Saw Head Frame
The rigid 'C' section frame carries the mountings for the two band wheels, heavy duty worm drive gear reducer, the band drive motor and saw guide arm mounting supports.
Band Wheels & Drive System
The band wheels are cast iron for long, productive life. The deflection free 9.4 inch (240 mm.) wheel hubs ensure the wheels run true regardless of tension stress or cutting loads. The spindle assemblies incorporate tapered roller bearings for greater rigidity and long service life. The wheel tracks the blade so that the back of the band is contacts the wheel flanges to support the band. The drive motor is coupled to the transmission through a variable speed pulley.
Drive Wheel Transmission
The drive wheel transmission is designed and built by Amada to provide high efficiency speed reduction, which requires no external cooling, to deliver more power to the large diameter drive hub. This hub ensures that this developed torque is transferred to the blade with no strobing, enabling the machine to efficiently cut high alloys as well as free machining materials.
Pressure/Flow Feed Control
The drive wheel transmission is designed and built by Amada to provide high efficiency speed reduction, which requires no external cooling, to deliver more power to the large diameter drive hub. This hub ensures that this developed torque is transferred to the blade with no strobing, enabling the machine to efficiently cut high alloys as well as free machining materials.
Idler Wheel Motion Detector
  The wheel motion detector will turn off the blade drive in the case where a blade breaks or is jammed in the work piece. This feature also prevents premature wear on the drive wheel from a stalled band.
Automatic, Powered Chip Conveyor
The hydraulically powered chip conveyor auger automatically removes the saw chips from the saw while draining the cutting fluid back into the fluid reservoir. The automatic chip conveyor greatly reduces cleanup time and enables the machine to run longer without operator cleanup.
Full Stroke Vise Clamping
The work holding and index vise cylinders are both full stroke which eliminates the manual setting of the clamping jaw for the work width.
Narrow Profile Front Vise
The narrow front vise assembly reduces the butt end remnant to a minimum of 0.3 in. (8 mm.)
 
 
  Cutting capacity
Single Cutting
Round work (diameter)
:
500 mm {19.69 in}
Rectangular work (H X W)
:
500 x 500 mm{19.69 x 19.69 in.}
Stack cutting (H x W)
:
50 x 200 mm{1.97 x 7.87 in.} to 250 x 350 mm {9.84 x 13.78 in.}
  Motors
Saw blade motor
:
5.5 kW {7.4 HP}, 6P
Hydraulic pump motor
:
1.5 kW {2.0 HP}, 4P
Cutting fluid pump motor
:
0.18 kW {0.24 HP}, 2P
  Environment
Power source
:
3-phase, 200 VAC: ± 10%, 50/60 Hz
3-phase, 220 VAC: ± 10%, 60 Hz
Ambient temperature
:
Operating: 0 to 45°C {32 to 113 °F}
Nonoperating: -5 to 50°C {23 to 122 °F}
Relative humidity
:
Operating: 30 to 90%
Nonoperating: 10 to 95% (noncondensing)
   Control circuit voltage
:
AC 100 V, DC 24 V
  Saw blade
Dimensions (W x T x L)
:
41 x 1.3 x 5300 mm {1.61 in. x 0.051 in. x 17 ft 5 in.}
Running speed
:
15 to 120 m/min {49 to 394 fpm} at 50 Hz, stepless shift
18 to 144 m/min {59 to 472 fpm} at 60 Hz, stepless shift.
Tension control
:
Hydraulic tension cylinder system
Guide
Side
:
Insert 4-point support, bearing twist
Back
:
Bearing, seesaw support
  Vise operation
:
Hydraulic full-stroke cylinder
  Cutting fluid
Tank capacity
:
70 L {18.5 US gal}
Pump type
:
Centrifugal pump (OPS-180H)
Pump capacity
:
60 L/min {15.9 US gal/min} at lift of 4 m {13 ft}
  Hydraulic
Tank capacity
:
70 L {18.5 US gal}
Pump type
:
Variable-volume piston pump
Pump capacity
:
22 L/min {5.8 US gal/min} at 50 Hz
26 L/min {6.9 US gal/min} at 60 Hz
Pressure setting
:
3.5 MPa {35 kgf/cm2 or 498 psi}
   Saw blade control
Up
Automatic
:
Hydraulic automatic rise (automatic stop at upper limit)
Manual
:
Inching up by pushbutton operation
Rise height setting
:
Automatic setting with quick approach feeler
Down
Automatic
:
Rapid down with quick approach feeler
Manual
:
Inching down by pushbutton operation
Cutting speed control
:
Pressure-flow control system
Slip detection
:
Automatic stop at overload, jamming, or breakage
   Work feed
Type (capacity)
:
Hydraulic shuttle type, maximum stroke length of 600 mm {23.62 in.}, standby position selectable
Remnant length
[for clamp clearance of 10 mm {0.4 in.}]
:
Single cutting: 125 mm {4.92 in.}
Stack cutting: 275 mm {10.83 in.}
  Chip disposal
:
Chip conveyor (automatic hydraulic screw type)
  Table height
:
800 mm {31.5 in.}
  Saw blade twist angle
:
45°
  Allowable loading mass on machine
:
3500 kg {7720 lb}
  Machine dimensions (W x D x H}
:
2550 x 3330 x 1700 mm {100.4 x 131.1 x 66.9 in.}
   Machine mass
:
3500 kg {7720 lb}
   Number of Input Stations
:
99
   Cutoff length
:
5.0 to 9999.9 mm in 0.1-mm increments
0.197 to 99.999 inches in 0.001-lnch increments

10.0 to 9999.9 mm {O.394to 99.999 in.} when machine continues to operate automatically according to preset cutting data
   Number of cut pieces
:
1 to 9999 per station
   Kerf compensation
:
Automatic kerf compensation
Also automatically calculated during feed of long work
   Input method
:
Numeric-key input
   Cutting data display
:
LCD screen
   Memory backup
:
Yes (dedicated battery built in)
Note: Specifications may change without notice at the sole discretion of Amada's Engineering Department
Copyright © 2011 Tru-Cut Tools (I) Pvt. Ltd.